-设备制造质量检验规程(Water Tube Boilers)-.docx
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-设备制造质量检验规程(Water Tube Boilers)-.docx
,设备制造质量检验规程(WaterTubeBoilers)Il1、SGSRefNo.:02Rev.:0Page:lof9INSPECTIONGUIDELINESWATERTUBEBOILERSDate:04/03/04INSPECTIONGUIDELINESWATERTUBEBOILERSOForApproval04032022J.C.BrottonB.TremainBTremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:02Rev.:0Page:2of9INSPECTI0NGUIDELINESWATERTUBEBOILERSD2、ate:04/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUMENTS5lNspectionprocess6Shipping7boilerdataDosierscertificateofC0NF0RMITY9INSPECTI0NCHECKLISTSGSRefNo.:02Rev.:0Page:3of9INSPECTI0NGUIDELINESWATERTUBEBOILERSDate:04/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificati3、onactivitiesrequiredtovalidatethesuppl½manufacture,andtestofWaterTubeBoilers.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofaWaterTubeBoilerfromtheexaminationOfcertificationfromprocurementsourcestothefinalinspection,preservationandpackingforde4、spatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheConstructionofatypicalWaterTubeBoiIenExperiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone5、-oforalternativedesignofboilei;thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport.MostboilersareconstructedunderoneofthewellknownNationalcodeswhichrequireanInspectingAuthoritytosurveyproduction.Thisinstructionisbased6、intherequirementsofsuchacode.ltassumesthatthedesignparametershavebeenreviewedandapproved.3.OPROCEDURES.IGENERALThisinstructiontogetherwithitsassociatedchecksheetmaybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspector7 、programme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecificationszpurchasersorcompanystandards,andwithin8 、thepracticesandrulesoftheCountryzStateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreonerousrequirementWillapplyunlessthepurchaserorclientdirectsotherwiseinwriti9 、ng.3.2REFERENCEDocuMENTSAppIicabIecodesandspecifications.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)EN12952:2022ASMEIAS1229-1990SGSRefNo.:02Rev.:0Page:4o10 、f9INSPECTIONGuidelineswatertubeBOlLERSDate:04/03/044.0DOCUMENTStobeRECEIVED/AVAILABLEATINSPECTIONPurchaseorderorContractBoiIerInspectionTestPlanITPBoiIerdataSheetApproveddrawings,(arrangements)Sub-assemblyClrawingsMateriaItestCertificatesWeIdproceduresandProcedureQualificati11、onRecordsProductionweldtestrequirementsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsRepairproceduresNDEprocedures,(appropriatetomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurecalibrationrecordsf12、 ortestingmeasuringequipmentHydrostatictestingprocedure,waterqualitydocumentpreparationandpaintingprocedurePreservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.!MATERIALS.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopies13、 ofmillcertificateswillbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings.ThereviewwillIncIudeiMakersnameandlocation.CertificateNo.Gradezsizeandwallthickness.MaterialSpecificationHeatorcastNo.Chemicalco14、 mposition.Mechanicalproperties.Heattreatedcondition.NDEappliedandresults.Surfacefinish.Structuralobservations,notabledefects.5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecifica15、 、tionasappropriate.Transferidentificationtocutoffcomponents,(CastNotransfer)zasspecified.Visualanddimensionalcompliancewithspecification.SGSRefNo.:02Rev.:0Page:5of9INSPECTI0NGuidelineswatertubeBOILERSDate:04/03/045.1.3ADDITIONALSPECIALREQUIREMENTSIVIayapplyonspecialcomponents16、,checktoensurethatcontractrequirementshavebeenmet.WitnessanyNDEexaminationasnecessary.5.1.AREPORTINGReportingonmaterialchecksmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatereviewed/witnessedRecordofallnon-conformitiesRecordof17、testswitnessedandtheresult5.2WATERTUBEBOILERFABRICATIONAfterclearanceofabovepointstosatisfactionoftheinspectorzthenthefabricatorwillproceedwiththemanufactureofsub-assembliesandcomponentsoftheWaterTubeBoilerJnspectorswillreviewthefollowingpointsonabasistobeo18、utlinedintheapplicableNationalStandardzPurchasersdocumentation,qualityPlan,testandinspectionplanzorotherdocumentzasnotifiedtotheinspector.5.2.1WELDEDDRUMSANDHEADERSReviewweldingproceduretestsortestrecordandensurethatwelderapprovaltestsandwelderscertificatesarevalid19、 .Inspectcutplatevisuallyandd