-设备制造质量检验规程Columns-.docx

”设备制造质量检验规程Columns"1、SGSRefNo.:35Rev.:0Page:lofIOINSPECTIONGIDELINESLMNSDate310404INSPECTIONGIDELINESCOLMNSOForApproval31032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:35Rev.:0Page:2ofIOINSPECTIONGIDELINESCOLMNSDate310404NTENTSlPRPOSE2SC2、OPE3PROCEDRE4DOCMENTS5INSPECTIONPROCESS6SHIPPING7COLUMNSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:35Rev.:0Page:3ofIOINSPECTIONGIDELINESCOLUMNSDate3104041.0PRPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtest3、ofcolumns.2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofcolumnsfromthee×aminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalColumns.ExperiencedJnspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone-off,Oralternativedesignofcolumns,thedesignhavingbeenapprovedbytheclient.AnySuchvariations5、shouldbenotedontheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwithitsassociatedchecksheetmaybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthese6、ctionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecifications,purchasersorcompanystandardszandwithinthepracticesandrulesOfthecountryzStateorprovinceandan7>ygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Des8、igncode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)ENPED5500.ETCASMEVlllDivision1or2ASMEV,ASMEIXAS1210BSEN287z2884.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPEC9、TlONInspectionTestPlanITPDataSheetApproveddrawings,arrangementsSub-assemblydrawingsSGSRefNo.:35Rev.:0Page:4ofIOINSPECTIONGIDELINESCOLMNSDate310404MaterialtestcertificatesWeldproceduresandProcedureQualificationRecordListofqualifiedweldersorweldingOperatorsWeIdersqualifi10、CationsNDEproceduresz(appropriatetomaterialofConstructionJListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurecalibrationcertificatesfortestequipmentHydrostatictestingprocedure,waterqualitydocumentpreparationandpaintingprocedurepreservation,11、packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERIAL5.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificatesshallbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsan12dwhereappropriate,drawings.ThereviewwillincludechecksonMakersnameandlocation.CertificateNoMaterialSpecification.HeatorcastNo.MakersNoorPlateNo.Chemicalcomposition.Mechanicalproperties.Heat-treatedcondition.NDEappliedandresults.Surfacefinish.Structuralobservations,notabl13、edefects.5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstvesseldrawingdatasheetzmateriallistandspecificationasappropriate.Transferidentificationtocutoffcomponentsz(CastNotransfer),asspecified.Visualan14>ddimensionalcompliancewithspecification.5.1.3ADDITIONALSPECIALREQUIREMENTSMayapplyonspecialcomponentsze.g.thickcomponentszdishedheads,cladordissimilarmaterialszalloysteelsornon-ferrousalloys.Thesecomponentsmayrequireformalacceptanceoftestsbeforefurtherpreparationcanconti15Nnue.Checktoensurethatspecification/contractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonmaterialchecksshouldinclude>SGSRefNo.:35Rev.:0Page:5ofIOINSPECTIONGUIDELINESCLUMNSDate310404ConfirmationofsatisfactorydocumentreviewRecordof16、theendorsementofcertificationreviewed/witnessedRecordofallnon-conformitiesRecordofanytestswitnessedandtheresult5.2COLUMNFABRICZVriONAfterclearanceofabovepointstosatisfactionoftheinspector,thenthefabricatorwillproceedwiththemanufactureofsub-assembliesandcomponentso17、faColumnJnspectorswillreviewthefollowingpointsonabasistobeoutlinedinthePurchasersdocumentationJnspectionandtestplan,orotherdocumentzasnotifiedtotheinspector.5.2.!PREPARATIONFORWELDINGCarryoutvisualanddimensionalchecktoensurecompliancewithWPSandspecification.W18、herespecified,weldbevelswillbeexaminedbyrequiredcodemethodaftergrinding/machining.Edgesandweldbevelswillbecleanzdryandfreefromsurfacedefects,laminations,cracks,voids,notches,etc.Thesewillbeacauseforrejectionunlesssuitable/satisfactoryremedialactioncanbetaken.Weldrep19、airsmustbecarriedoutinaccordancewiththecoderequirementsand