-设备制造质量检验规程 Pipe Support Steel Spring Loaded-.docx
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-设备制造质量检验规程 Pipe Support Steel Spring Loaded-.docx
"设备制造质量检验规程PipeSupportSteelSpringLoaded111、SGSRefNo.:41Rev.:0Page:lof7INSPECTIONGIDELINESPIPESUPPORTSSTEEL(SPRINGLOADED)Date:13/04/04INSPECTIONGuidelinespipespports-steel(springloaded)ofoApprovall30404J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:41Rev.:0Page:2of7INSPECTION2、GuidelinespipeSUPPORTSSTEEL(SPRING1.OADED)Date:13/04/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6Shipping7pipesupportdataDossiersinspectionchecklistsgsRefNo.：4iRev.：OPage：3Of7INSPECTI0NGUIDELINESPIPESUPPORTSSTEEL(SPRINGLOADED)Date:13/04/041.0PURPOSEThisinstructio3、ncoverstheinspectionztestandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofpipesupports-steelspringIoaded2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofpipesupportsfromtheexaminationofcertificationfromprocurementsourcestothfinalinspection,preservationandpackingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalpipesupports.ExperiencedJnspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpract5、icesortoutilisetheinstructionforaone-off,oralternativedesignofvalve,thedesignhavingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanyorderorcontrac6t.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapprovedd7、rawingszpurchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreonerousre8、quirementshallapplyunlessthepurchaserorclientdirectsotherwiseinwriting.Therangeofpipesupports,materials,sizesandpressureratingsincludedwithinstandardmanufacturerscataloguesislargeandinfinitelyvariedandexcludesthepossibilityofproducinganoverallinstruction,whichdefi9、nespreciselytowhatextentinspectionisrequiredonanyspecificitemorpurchaseorder.TheinspectorwillfirstestablishwhethertheextentOfinspectionisstipulatedwithinthebodyofthePurchaseOrderdocumentationorProjectinstructions.3.2REFERENCEDOCUMENTSAppIicabIecodesandSpecificati10、ons.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPurchaseorderinspectionandTestPlansITPSGSRefNo.:41Rev.:0Page:4of7INSPECTI0NGuidelinespipesupportss11、TEEL(SPRING1.OADED)Date:13/04/04DataSheetApproveddrawingsMaterialtestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationcertificatesfortestandinspectionequipmentNDEprocedures,(appropriatetomateri12、alofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurePipesupporttestingprocedurepreparationandpaintingprocedurePreservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERI13、AL5.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificatesshallbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriatetodrawings.Thereviewwillincludecheckson:MakersnameandlocationCertificateNoMate14、rialSpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects.5.2VISUALANDDIMENSIONALINSPECTIONInspectionshallinclude,butnotnecessarilybelimitedto:To15、verifythatthemodelandvariousfeaturesandcomponentscomplywiththepurchaseorderdescriptionandpipesupportsspecificationanddrawingsasapplicable.Dimensionalcheckstobecheckedagainstapproveddatasheets/drawingsReviewradiographicexaminationreportsandotherNDEreportinaccorda16、ncewiththeapplicablereferencesnotedabove.SGSRefNo.:41Rev.:0Page:5of7INSPECTIONGuidelinespipesupportssteel(spring1.OADED)Date:13/04/045.3TESTINGWitnessfunctionaltestasspecifiedonapprovedprocedurescoveringsVariableloadspringsupportsbConstantloadspringsupports5.4FINALINSP17、Ectionaiipipesupportswillbecheckedforcompletenessandtagging5.5NAMEPLATESContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationsandstamped/markedinaccordancetoclientsrequirements.5.6PAINTINGCOATINGINSPECTIONDryfilmthicknessandfinalcolourtobechecke18 >daccordingtospecificationSurfaceconditiontobefreefrompin-holeszrunszdamageandotherdiscontinuity.5.7SPAREPARTS,LOOSEITEMSANDACCESSORIESSpareparts,looseitemsandaccessorieswillbecheckedvisuallyandfordimensionszmaterialszworkmanshipandquantityaccordingtopurchaseordersp19 、ecificationandsupplylist.Markingand/orTagshallbecheckedfo
