-设备制造质量检验规程（Vessels and Tanks in Reinforced Plastics）-.docx

"设备制造质量检验规程(VeSSeISandTankSinReinforcedPlastics)l,1、SGSRefNo.:12Rev.:0Page:lof8INSPECTIONGIDELINESVESSELSANDTanksinreinforcedPLASTICSDate:17/03/041NSPECTIc)NGuidelinesvesselsandTanksinreinforcedPLASTlCSOFOrApprovall7032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:12Rev.:0Page:2of82、INSPECTIONGuidelinesvesselsandTANKSINR日NFoRCEDPLASTICSDate:17/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6shipping7VesselandTanks(GPR)DataDossiersinspectionchecklistsgsRefNo.:12Rev.:0Page:3of8INSPECTI0NGUIDELINESVESSELSANDTanksinreinforcedPLASTlCSDate：0/O3/o3、41.0PRPOSEThisinstructioncoverstheinspection,testandverificationactivitiestovalidatethesupplymanufactureandtestofvesselsandtanksinreinforcedplastics.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofvesselsandtanksinreinforcedplasticsfromtheexamina4、tionofcertificationfromprocurementsourcestofinalinspection,preservationandpackingtodespatchforsite.ltmayalsobeusedforprototypetesting.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicaltankorvesselinre-en5、forcedplasticmaterials.E×periencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone-offoralternativedesignoftankorvessel,thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedinth6、einspectorsreport.Mostvesselsandtanksareconstructedtotherequirementsofawellknownnationalcodeswhichrequireaninspectingauthoritytosurveytheproductionofsomecategoriesoftanks/vessels.Thisinstructionisbasedontherequirementsofsuchacode.ltassumesthatthedesignparame7、tershavebeenreviewedandapproved.NOTE:Forthepurposeofthisinstructionthefollowingdefinitionsapply.Vessek-Aclosedcontainersubjecttoappliedpressureorvacuumwithorwithouthydrostatichead.Tank:-Acontainerforthestorageoffluidssubjectonlytoitsownhydrostaticheadandfreelyatmosphere.3.OPROCEDURES.IGENERALThisinspectioninstructiontogetherwithitsassociatedchecksheetmaybeusedonanycontractororder.ltisintendedtobeusedasaguidetotheinspectorinthecourseoftheinspectionprogramme.Theinstructionmaybeusedinwholeorinpartdependinventedto9、guponthecontractrequirement.ThelevelofinspectionandtheoperativeparagraphswillbeClearlyindicatedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawings,purchaseOrderspecificationzPurchasersorcompanystandardsandwithinthepracticesandrulesofth10>ecountryzstateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.3.2REFERENCEDOCUMENTSApplicablecodesandSpecificationsiDesigncodePurchaseOrderSpecificationPurchasersstandardApprovedDrawingsSGSCompanyStandardsApplicableCodesandStandardsiSGSRefNo.:12R11 、ev.:0Page:4of8INSPECTI0NGUIDELINESVESSELSANDTANKSINREINFORCEDPLASTICSDate:17/03/04EN13121-20224.0DOCMENTSTOBEREVIEWED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPlansITPApproveddrawingsSubassemblyClrawingsEvidenceofprototypetestingMaterialtestcertificate12 、sWeldingProcedureWeIderapprovaltestsLaminationProceduresLaminatorapprovaltestsRepairproceduresSparktestProceduresHydrauIicTestProceduresSpares/OperatingmanualsPackinglist5.0INSPECTIONPROCESS5.1MATERIAL5.1.1REVIEWOFCERTIFICATIONRawmaterialsforthethermosettingresinsystem,reinforc13、ingmaterialsandtheliningmaterialwillhavebeensuppliedinaccordancewithrecognisedspecificationsandsuitablyCertifiedThesupportingtestcertificationwillbeexaminedforcompliancewithSpecificationThereviewwillinclude:MakersnameandlocationCertificatenumberMaterialSpecificat14、ionManufacturingbatchnumberChemicalpropertiesMechanicalproperties5.1.2VISUALANDDIMENSIONALVERIFICATIONMaterialidentificationoncertificatesagainstproductmarkingMaterialsuppliedagainstspecification.5.1.SREPORTINGReportingonmaterialchecksmustinclude:ConfirmationofSatisfactor15ydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofnon-conformitiesRecordofmaterialtestswitnessandtheresults5.2VESSELANDTANKFABRICATIONSGSRefNo.:12Rev.:0Page:5of8INSPECTI0NGUIDELINESVESSELSANDTANKSINREINFORCEDPLASTICSDate:17/03/04Afterclearan16、ceofabovepointstothesatisfactionoftheinspector,thefabricatorwillproceedwiththemanufactureofsubassembliesandcomponentsforthevesselortankinre-enforcedplastics.InspectorswillreviewthefollowingpointsasoutlinedintheapplicableNationalStandard7Purchasersdocumentation,17 、inspectionandTestPIanQrotherdocument,asnotifiedtotheinspector.5.2.!INSPECTIONSTAGESTheprincipalstagesofinspectiontobewitnessedorreviewedbytheinspectorare:5.2.1.1Inspectionofworkshopconditionswheremanufactureistobecarriedout.Checktestequipmentcalibration.5.2.1.2In18 >spectionofworksrecordsrelatingtothecontrolandissueofmaterials/esinmixingetcforeachvesselortanktobemanufactured.WitnessofmixingproceduresWhenrequiredbythecontract.5.2.1.3Checkidentificationofthematerialsofconstructionandensureproperstorageprocedureshavebeenfo191lowed.5.2.1.4Reviewthemanufacturerslaminatingpro