汽轮机辅助设备安装方案 （中英文）.docx

汽轮机辅助设备安装作业指导书施工作业指导书审批表ApprovalFormforConstructionMethodology作业项目名称Jobname汽轮机辅助设备安装作业指导书InstallationInstructionsforSteamTurbineAuxiliaryEquipment编号No.编制Preparedby签名signature：日期date：专业审核Departmentreview签名signature：日期date：项目审批ReviewedandApprovedbyprojectdepartment工程engineering签名signature：日期date：质量quality签名signature：日期date：安监Safetysupervision签名signature：日期date：总工ChiefEngineer签名signature：日期date:目录Contents1.0编制依据Reference12.0概述Summary13.0主要工作量Mainworkquantity24.0作业条件Workcondition35.0作业方案Workscheme56.0强制性条文执行内容COntentofcompulsoryprovisionsofengineeringconstructionstandards77.0安全文明施工保障措施及风险控制计划表Safetyandcivilizationconstructionguaranteemeasuresandriskcontrolplanlist88.0质量控制措施QIIalitycontrolmeasures219.0绿色施工措施Greenconstructionmeasures2210.0应急保障措施Emergencysupportmeasures231.0编制依据Reference1.1 电力建设施工技术规范第3部分：汽轮发电机组DL5190.32012;TechnicalspecificationforthermalpowererectionandconstructionPart3:SteamturbineunitDL51903-2012；1.2 电力建设施工质量验收及评价规程第3部分：汽轮发电机组DL/T5210.3-2018；CodeforconstructionqualityacceptanceandevaluationforelectricpowerconstructionPart3:SteamturbineunitDL/T5210.3-2018:1.3 电力建设安全工作规程第1部分：火力发电厂DL5009.1-2012；Codeofsafetyoperationinpowerengineeringconstructionpart1:thermalpowerplantDL5009.1-2012；1.4 工程建设标准强制性条文电力工程部分(2011版)；Thecompulsoryprovisionsofengineeringconstructionstandards,electricpowerengineering(2012)1.5 MHPS提供的图纸及技术文件资料；DrawingsandtechnicaldocumentsprovidedbyMHPS.1.6 浙江省电力设计院有限公司相关图纸；RelevantdrawingsprovidedbyZhejiangElectricPowerdesigninstituteCo.Itd;1.7 孟加拉国库尔纳项目部汽机专业施工组织设计。ProfessionalconstructionorganizationdesignforsteamturbinesOfBangladeshKhulnaProjectDepartment2.0概述Summary本工程位于孟加拉国库尔纳市北部约6公里处，Bhairab河南岸。本工程为燃油/燃气双燃料双轴联合循环发电项目，本台工程设计安装一套GE公司生产的9F.03燃气轮发电机组,为新建1套9F.03AGP燃气轮发电机组、1套余热锅炉、1台汽轮机。Thisprojectislocatedabout6kilometersnorthofKhulnaCity,Bangladesh,onthesouthbankoftheBhairabRiveThisprojectisanoil/gasdual-fueldual-shaftcombinedcyclepowergenerationproject.Thisprojectisdesignedtoinstalla9E03gasturbinegeneratorsetproducedbyGE,whichisanewsetof9E03AGPgasturbinegeneratorsetand1setofwasteheatBoiler,1steamturbine.汽轮机辅助设备列表如下：Thelistofsteamturbineauxiliaryequipmentisasfollows：序号No.名称NAME单位UNIT数量QITY支撑面标高BEARINGSURFACEELEVATION1润滑和液压油箱LUBEANDHYDRAULICTANKSET1V0.02离心式油净化装置CENTRIFUGALOILPURIFSET1vo.o3真空泵VACUUMPUMPSET2vo.o4胶球泵RUBBERCLEANINGPUMPSET2vo.o5装球室BALLCOLLECTORSET2vo.o6凝结水泵CONDENSATEPUMPSET3V-2.477疏水扩容器坑疏水泵DRAINFLASHTANKPITDRAINPUMPSET2V-3.808疏水扩容器DRAINFLASHTANKSET1V-3.09轴封冷却器GLANDSEALCONDENSERSET13.5010#1低压加热器LPlHEATERSET1vo.o11#2低压加热器LP2HEATERSET1vo.o12本体疏水扩容器PROPERDRAINFLASHTANKSET1V-0.413疏水扩容器坑排污泵DRAINFLASHTANKPITWASTEWATERPUMPSET2V-3.814#1低压加热器疏水泵LPlHEATERDRAINPUMPSET1vo.o15#2低压加热器疏水泵LP2HEATERDRAINPUMPSET1vo.o3.0主要工作量Mainworkquantity3.1 设备开箱检验Unpackinginspectionequipment.3.2 设备吊装Liftingandhandlingequipment.3.3 就位设备的二次灌浆Alignmentandsecondarygroutingequipment.3.4 附件安装Attachmentinstallation.4.1 作业条件Workcondition4.1 技术资料准备Preparetechnicaldocuments4.1.1 厂家图纸、技术资料及安装图纸齐全。Manufacturerdrawings,technicaldocumentsandinstallationdrawingsarecomplete.4.1.2 施工图纸审核完，施工现场备有安装图纸。Constructiondrawingsshouldbereviewed,andinstallationdrawingsshouldbeavailableatsite.4.1.3 安装基础尺寸与设备安装尺寸校验完。提交土建交付安装资料，包括记录图。Foundationdimensionsandequipmentinstallationdimensionsshouldbechecked.Submitdocumentsthatthecivilunithandsovertoinstallationunit,includingrecordchart.4.1.4 施工用料准备齐全。Materialsforconstructionshouldbereadyandcomplete.4.1.5 设备开箱清点已开始，并满足安装进度。安装前应逐一见证设备。Equipmentreceivinginspectionhasstartedandwhichmeettheinstallationschedule.Youshouldwitnessthedeviceindividuallybeforeinstalling.Certificatesshallbesubjecttoreviewtogetherbeforeinstalling.4.1.6 设备自带吊耳在应用前应进行检查。Liftinglugssuppliedwithdevicesshouldbeinspectedbeforetheyareused.4.1.7 参加施工人员必须熟悉施工图纸和设备安装工艺及标准。Constructionworkerswhoparticipateintheconstructionmustbefamiliarwiththeconstructiondrawings,equipmentinstallationtechnologyandstandards.4.2 作业人员配置Manpowerconfiguration职位Name单位Unit数量Quantity职位Name单位Unit数量Quantity施工负责人ConstructiondirectorPerson1起重工SignalmanPerson1技术员TechnicianPerson1钳工FitterPerson3管工PipefitterPerson1孟籍力工bangladeshlaboursPerson164.3作业工器具准备Toolsandinstrumentsforconstruction名称Name规格Specification数量Quantity名称Name规格Specification数量Quantity50t吊车50tcraneIset钢丝绳Wirerope32.54pcs汽机房桥式起重机GTrommbridgecrane.9020tIset梅花扳手Boxwrenches2sets撬棍Prybar4pcs水准仪SpiritlevelIpc双头呆扳手Double-headedopen-endedwrenches2sets焊机及附件WelderandaccessoriesIpc水平尺RulerIpc榔头Hammer2.5pound2pcs平板车Platetrailer