模流分析报告.ppt

1产品信息Part namecapPrpduct No15K9.22-23D part date namedate2016-09-27Resin namePOMNo.of cavities1*4Runner system cold runner Gate typesub gatePart weight14.5449gMold type2 plateMachine tonnage design90TAnalsis projectfill+pack+warpTotal projected area37.7799cm2 part volume10.9995cm3MF bydate模流分析报告2Viscosity modelPVT profile1. Melt Density 1.162 g /cu.cm2. Solid Density 1.4202 g /cu.cm3. Ejection Temperature 110 deg.C4. Recommended Mold Temperature 90 deg.C5. Recommended Melt Temperature 200 deg.C6. Absolute Max. Melt Temperature 220 deg.C 7. Melt Temperature Minimum 190.0 deg.C 8. Melt Temperature Maximum 220.0 deg.C 9. Mold Temperature Minimum 60.0 deg.C10. Mold Temperature Maximum 100.0 deg.C11. Maximum Shear Rate 40000.00 1/s12. Maximum Shear Stress 0.4500 MPa模流分析报告材料信息3注塑机台选择Injection molding machine modelsHTF90W1/J5Machine parameterDie (product) parametersScrew Diameter352mmMaximum injection speed65.71cm3/sProduct volume10.9995cm3Maximum injection pressure180MPaProduct weight14.5449gMaximum screw stroke150mmrunner weightgClamping force 900TProjection area37.7799cm2Installation dimensionsMould sizeMold Height模流分析报告4水口设计sub gate :1.1mmcold runner : 5mm模流分析报告5参数设置Process conditions seting:Mold temperature : 90deg.CMelt temperature(Hot Runner):200.00deg.C Injection time : 1.2secPart volume to be filled : 10.9995cm3Part Weight(Solid) :14.5449gTotal projected area : 37.7799cm2Pack control模流分析报告6注射动态图注塑没有问题，没有出现缺胶不良模流分析报告7注射结果注塑没有问题，没有出现缺胶不良模流分析报告8压力正常模流分析报告注射结果9以上两幅图代表了充型过程中流动前沿温度的分布，大部分区域比较均匀模流分析报告注射结果10厚度分布情况模流分析报告11模流分析报告注射速率12模流分析分析报告排气情况熔接线情况13模流分析报告缩水情况14Max:35.5MPaMax:10T模流分析报告注射压力位置情况15模流分析报告注射产品变形情况16结论：产品厚度均匀。注射压力正常产品有轻微变形因为缩水。模流分析报告