F-1600泥浆泵纲要.docx
方扁宝鸡石油机械有限责任公司BaojiOilfieldMachineryCo.,1.td.FT600钻井泵组装试验检测纲要InspectionandTestCompendiumforF-1600MudPump产品图号Dwg.No:AH16010100产品编号SerialNo.宝鸡石油机械有限责任公司质检中心BaojiOilfieldMachineryCo.,1.td.Q.C.centerK三宝鸡石油机械有限费任公司b77M主要零件配套表编制:审核:批准:，品ZwFT600钻井泵I产品图号IAH16010100|整机编号|序号零件名称零件图号零件编号热处理合格证号探伤报告号1机架2曲轴3大齿圈AH左旋齿轮右旋齿轮4小齿轮轴AH160101020I输入轴左旋齿轮1右旋齿轮15液缸1左：中：右：6连杆AH1601010103左：中：右：7十字头AH1301010401左：中：右：8空气包铸KB75350100拔K753505OO9排出管路AHl30101050910吸入管路AH11弯管总成AH1001012000B212主轴承螺栓AH130101021513剪销平安闵由壬AII0000060700法兰AH000006-090014大底座餐宝鸡石油机械有限责任公司BaojiOi!fieldMachineryCo.,1.td.F-1600钻井泵组装检验报告F-1600mudpumpassemblingreport图号：AH16010100产品编号：Dug.No:SerialNo.序号Item检验项目Checkingitem技术要求Technicalrequirement检验结果Conclusion合格与否Qualifiedornot检验员inspector一组装检验ASSembIyCeck1组装前检查Checkbeforeassembly各零部件应去除毛刺,清净螺孔等铁屑，清洗干净。PartsBustbeclean2十字头与机架的对中性调整与测量:Aligneentofcrossheadandframeadjustment以芯轴为基准，检测机架前堵板孔的同心度.Themandrelforbench三<rktotestafrontmil1holeconcentricity.竖直方向：士0.25mmInvertical<iirectio11±0.25w左<1.)中(M)右(R)前后前后前后水平方向：土0.25mminhorizontaldirection+。.25m3主轴承套与机架孔协作过盈量Mainbearinghousingandtramholemagntude0.060.IOmm4十字头与上导板间隙Uppercrossheadclearance0.620.75Mn5十字头与下导板间隙1.owercrossheadclearance0.100n6齿轮组装后的检杳Gearcheckafterasswnbling序号Item检脸项目Checkingitem技术要求Technicalrequirement检验结果Conclusion合格与否Qualifiodornot检验员inspector大齿圈的跳动量顶圆tipcircle0.224mmdu11gearrunout端面face0.224nm齿侧间隙Backlashclearance0.55076mm7主轴承装配游隙Mainbearingassmblingclearance左(1.):右(R):8输入轴轴承装配游隙Pinionshaftbearingass11mblingclearance左(1.):右<R):9偏心轴承装配游隙EccentricbearingassemblingclearanceI：II：III：二重要螺栓扭矩检查InportantBoltstorquecheck1卜字头销挡板螺栓的上紧扭矩：Crusshcadpinbearitbolt290-31ON.m2中间拉杆与十字头连接用螺栓的上紧扭矩:Theconnectinglotandcrossheadconnectingbolt660N.m3缸盖法兰的螺栓、螺母的上紧扭矩Cylinderflange螺栓与液缸BoltandHydraulicCyIiiKlcr785N.m螺母nut2415N.n序号Item检验项目Checkingitem技术要求Technicalrequirement检脸结果Conclusion合格与否Qualifiotlornot检验员inspectora.初始压力：initialpressure：52Mpa保压时间：Pressuremaintainingtime3minb.降压至零lowerthepressuretozeroC.二次保压：secondpressuremaintaining52MPU保压时间：Pressuremaintainingtime>I0mind.低压试脸期检查。1.oWerpressuretestchecking无渗漏Noleakage3吸入管路Suctionpipea.初始压力:initialpressure1.6Mpa保压时间：Pressureruinlainirglime23minb.降压至零IOWerthepressuretozeroC.二次保压：secondpressuremaintaining1.6Mpa保压时间：Pressuremaintainingtime>IOmind.低压试验期检查。1.owpressurelestchecking无渗漏Noleakage4穹管总成Elbowassy.a.初始压力：initialpressure52Mpa保压时间：Pressuremaintainingtime23min序号Item检验项目Checkingitem技术要求Technicalrequirement检验结果Conclusion合格与否Qualifiotlornot检验员inspectorb.降压至零IOWQrthepressuretozeroC.二次保压：secondpressuremaintaininR52Mpa保压时间：Pressuremaintainingtime2IOmind,低压试验期检查。1.oWerpressuretestchecking无渗漏Noleakage5排出l网总成Dischargestrainassy.a.初始压力：initialpressure：52Mpa保压时间：PressureItuiintainingtime>3minb.降压至零lowerthepressuretozeroC.二次保压:secondpressuremainIaining52Mpa保压时间：Pressuremaintainingtime2IOmind,低压试验期检查。1.oWerpressuretestchecking无渗漏Noleakage6KB-75空气包壳体K1-75pulsationdampenershella.初始压力：initialpressure52Mpa保压时间:Pressuremaintainingtime>3minb.降压至零lowerthepressuretozeroC.二次保压：secondpressuremaintaining52Mpa序号Item检验项目Checkingitem技术要求Technicalrequirement检验结果Conclusion合格与否Qualifiotlornot检验员inspector保压时间：Pressuremainluininglime21Omind.低压试脸期检查。1.oWpressuretestchecking无渗漏NOIQakagQ二气密封试IftAirleakagetesta.试脸压力：Testpressure0.7Mpab.保压时间：PressurerruiinliiiningIimeIhb.保压试验期检查.Pressuremaintainingtimechocking压降0.05MpaPressuredrop=整机出厂试设FAT(一)运转试酷检查要求RUnningtestrequireent1运用缸径：1.inerdiameter170(150)2润滑系统：lubricatingsystem各部位河济良好油压不超过O.5MPa1.ubricatingisingoodcondition,oi1pressureshouldbenomorethanO.5MPa3各密封处Allsealingposition无渗、漏油现象。Noleakage4运转状况：Runningcondition正常、无异样响声。NoabnormalnoiseO空运转试殴Non-Ioadrunningtest1试验时间：TeSttime0.5h2齿轮接触斑点MeshingpointofgearWheel沿齿长方向60$lengthdirection60%沿齿高方向力45%Toothdepthdirection>45%序号Item检验项目Checkingitem技术要求Technicalrequirement检验结果Conclusion合格与否Qualifiotlornot检验员inspector轻负荷运转试融1.ightloadtest1加载负荷：
